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Gear Shaper Cutters

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Gear Shaper Cutters

A wide variety of shaping tools for virtually every application features gear shaper cutters from Fellows, Samputensili, and Star SU.

  • Module min./max. 0.5 – 16.0 mm
  • Max. Ø: 220 mm
  • Other dimensions on request

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Shaping Tools for Virtually every Application

Encompassing more than 115 years of combined shaper cutter experience, our wide range of shaper cutter types features the brands Fellows, Samputensili  and Star SU.

Shaper cutter types

  • Disc-type
  • Deep counterbore-type
  • Shank-type
  • Sykes/Herringbone sets

Special cutters for sprockets, cams, splines, timing belts and large modules

  • For pre-finishing
  • For finishing
  • Available also unground

Dimensions

  • Module min./max. 0.5 – 16.0 mm
  • Max. diameter 220 mm
  • Other dimensions on request

Standard bore diameters

  • 31.745 mm
  • 44.450 mm
  • 70.000 mm
  • 100.000 mm
  • Other bore diameters on request

Taper shanks

  • MK K 2
  • MK K 3
  • MK K 4
  • FK 1
  • FK 2

Standard profiles

  • DIN 3972 – BP I
  • DIN 3972 – BP II
  • DIN 3972 – BP III
  • DIN 3972 – BP IV
  • DIN 5480
  • BS 2062
  • ASA B5.15-1950
  • ANSI B92.1-1970

Profile modifications

  • Semi-topping
  • Protuberance
  • Topping
  • Modification of flank for tip and/or root relief on gear
  • Modification of pressure angle
  • Combination of several of the above modifications

Quality

  • A DIN 1829
  • AA DIN 1829
  • ANSI/AGMA 1104-A09

Material: High-alloy HSS-PM steels

Coatings:

  • Gold (TiN)
  • Futura Nano (TiAlN)
  • Alcrona (AlCrN)
  • Other coatings on request

Total Tool Life Cycle Services

Our expert cutting tool staff will work with you to design, rollout, and manufacture the right tool for your application.

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Star SU Solution Guides

Explore our field tested manufacturing solutions for extending tool life, improving part quality, reducing cycle time, improving surface finish, and more.

Contact Star SU for more information:

Find out more about this or another Star SU product or solution by contacting us today. We appreciate the opportunity to serve your manufacturing needs.

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