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Cutting Tools

Precision Cutting Tools from One Source

Our comprehensive cutting tool line contains almost everything for your cutting tool needs, including patented solutions you will find only at Star SU. Explore the Cutting Tool categories below to learn more about our offerings. Or, you can browse by cutting tool brand.

Gear Cutting Tools
Gundrills
Carbide Drills & Reamers
Carbide Blanks & Preforms
PCD Tooling
Gear Cutting Tools

Chamfer & Deburring Tools

Star SU carries chamfering, deburring and rolling tools from Samputensili. Explore this section to learn more about each type of tool, its features and benefits.

Gear Hobbing Tools

Star SU's high performance solid carbide or high speed steel hobs with advanced coatings can be used in wet or dry cutting applications.

Milling Cutters

Star SU manufactures accurate, long-lasting, form-relieved milling cutters for saw blades. Every tool is a custom design for a specific application.

Star Cutter

Scudding® Cutters

Star SU has formed an alliance with Profilator to manufacture Scudding® tools for the global market.

Star Cutter

Master Gears and Plug Gauges

We offer wide range of precision tools for measurement, setting, calibration and correction. All checking and setting masters are fully tested on CNC inspection equipment and are delivered with a certificate of conformity.

Star Cutter

Gear Shaper Cutters

A wide variety of shaping tools for virtually every application features gear shaper cutters from Fellows, Samputensili, and Star SU.

Samputensili

Gear Shaving Cutters

From design to delivery, we carry a wide range of Samputensili shaving cutters including transverse, diagonal, underpass, plunge, internal/external shaving. All tools are supplied with inspection and lead test charts.

Gundrills

Star Cutter

Solid Carbide Twist Drills

Solid Carbide Twist Drills are available in lengths up to 30x diameter and to custom lengths, and are reversed engineered for your specific application.

Star Cutter

Double Crimp Gundrills

The term double crimp is derived from the process of crimping the same tube used for the single flute gundrill, only crimping it twice, 180 degrees apart. Therefore, with the flute channels on this type of tool being somewhat shallower then the single flute, they limit the type of materials to be drilled by the chip size generated.

Star Cutter

Rifle Buttons/Push & Pull Reamers

Star high precision rifle buttons and push & pull reamers are made to your specific requirements.

Star Cutter

Double Jet Gundrills

Star SU, with its years of experience in gundrilling developed a Star original patented Double Jet Gundrill. The most critical interface, in which the carbide is subjected to the most traumas, is during entry/exit of the part and during interruptions of the boring cycle.

Star Cutter

Two-Flute Two-Hole Gundrills

Often referred to as the “milled style,” the two-flute two-hole gundrill differs from the double crimp by the rigidity of its body. This rigid body allows for higher feed rates than traditional crimp body style drills.

Star Cutter

Single Flute Gundrills

The single flute gundrill, with its ability to machine very straight deep holes and hold excellent finishes, was originally developed for gun barrel manufacturing. Today, this drill is designed for deep hole drilling in virtually any material.

Star Cutter

Solid Carbide Single Flute Gundrills

Solid carbide gundrills have a two-piece construction design. The tip and body are a single piece of carbide brazed into the driver/shank and the flute is ground down the length of the head and body. This rigid design has made its way into CNC machining centers and lathes, equipped with high pressure coolant delivery systems.

Carbide Drills & Reamers

5ME Cryo High Feed Mill
5ME

5ME BlueZone™ Cryogenic Cutting Tools

Star SU is a supplier of BlueZone™ cryogenic cutting tool technology licensed by 5ME®.

Star Cutter

Multi Diameter Cavity Machining Tools

Star SU has perfected a line of cavity/porting tools that will allow cuts from either a solid or cast core casting condition. In many cases, these multi-step tools will allow cavity machining in one pass or shot.

Star Cutter

Solid Carbide Drills

Star SU’s specially designed, solid carbide drills are available as straight or helical drills, single or multiple diameters drills, single or multiple-flute design, diameter range starting from 0.1875″ (4.76 mm).

Star Cutter

Solid Carbide Core Drills

Star SU has special design and build core drills that are ideal for machining aluminum, ductil, nodular, and compacted graphite irons (CJI).

Star Cutter

Reamers

Star SU reamers are made in both multiple flute and multi-diameter types. Based on the overall length of the tool required to machine your feature, we can manufacture a solid carbide reamer or braze a solid carbide reamer head to a tubular steel body.

Star Cutter

Super Round Tool (SRT)

Super Round Tool (SRT) Lead InThe SRT is an original Star Cutter Company design and build product that offers a unique, patented design that combines two tools into one — multiple straight flutes for consistent location and multiple helical flutes to ensure roundness and finish.

Star Cutter

Valve Guide Reamers

Star SU valve guide reamers utilize pressurized coolant to force chips ahead of the tool to produce ultra-smooth, ultraprecise holes. They produce holes to tolerance of 0.0005″ (0.13 mm) and less in steel, cast iron, compacted graphite iron, nodular iron, aluminum, bronze and exotic materials.

Carbide Blanks & Preforms

H.B. Carbide

Carbide Die Blanks

Die blanks are available in multiple grades for die nibs, drill bushings, valve trim, chokes and more.

H.B. Carbide

Special Extrusions

Star SU carries the following standard extruded products in most H.B. Carbide grades.

H.B. Carbide

Round Rod

H.B. Carbide manufactures several types of round rod in numerous sizes and multiple grades including round rods, single hole rods, two-hole rods, ground round rods, and helical hole rods.

H.B. Carbide

Gundrill Blanks

Standard gundrill extrusions up to 12.2” long are available in diameters ranging from 0.098” to 0.770” OD and are available with three different coolant hole geometries.

H.B. Carbide

Flat Blanks

Flat blanks are available from H.B. Carbide in all carbide grades. They can be used for wire EDM, knife blanks, form tools, rings, and washers.

H.B. Carbide

Threaded Preforms

H.B.Carbide offers threaded preform with eliminated steel plugs. These preforms are threaded to a usable size, coating friendly and can be offered without additional lead times.

Helical Coolant Hole Rods and Preforms
H.B. Carbide

Helical Coolant Hole Rods and Preforms

H.B. Carbide Company now offers two hole 30° spiral coolant fed product in standard, special length, and preforms on request.

H.B. Carbide

OD Grinding

H.B. Carbide Company has the capability to centerless grind diameters to h6 tolerance.

H.B. Carbide

Carbide Drill & Reamer Blanks

Using both CNC and manual equipment  H.B. Carbide can provide detailed special preforms with minimal grind stock to your print.

H.B. Carbide

Specialty Blanks

Blanks can be manufactured for your specific requirements using any of the grades we offer. Our experienced operators, using CNC and manual equipment, can manufacture nearly any blank you require.

PCD Tooling

Neher

PCD Precision Reamers

Star SU/Neher designs and builds precision helical and straight flute PCD reamers, available in carbide and steel body monoblock styles. All tools are manufactured specifically to meet custom design requirements.

Neher

PCD Combination Tooling

Star SU/Neher engineers and manufactures high quality PCD combination tools designed to meet or exceed custom requirements.

Neher

PCD Drills

PCD drills from Star SU/Neher increase part quality with over all consistency, improved surface finish, and less tool changes, resulting in an extended tool life.

Neher

PCD Milling Cutters

Fixed Pocket Milling Cutters are engineered to machine both high and low silicon aluminum. Our standard and special design cutters allow for the maximum number of cutting teeth compared to indexable cutters allowing for reduced cycle times.

Neher

PCD Deep Pocket Side Mill

Our special designed combination PCD Deep Pocket Side Mills feature coolant holes sized and placed for optimal performance.

Custom Cutting Tool Orders

Star SU can source a huge selection of precision cutting tools through our network of technology partners. Browse our cutting tools above and request a quote for your cutting tool specifications today. An experienced representative will recommend the right tool or tool services for the job. You can also browse our online catalog of machine tools and tool grinding machines, or learn about our tool services.

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